Home   /   Commercial Roofing   /   Spray Foam Roofing

Commercial Spray Foam Roofing Systems

Logo of an umbrella with "CFRC," symbolizing expert commercial flat roof repair.

Commercial spray foam roofing (SPF) is a specialized roofing system known for its insulation performance, seamless waterproofing, and energy efficiency. At Commercial Flat Roof Company, we work extensively with spray foam roofing systems on commercial and industrial buildings, providing expert inspection, repair, maintenance, and restoration services tailored specifically to foam roofs. As an experienced commercial roofing contractor, our team understands the unique behavior of spray foam roofs and how to properly protect and extend their service life as part of our complete commercial roofing services.

How Spray Foam Roofing Systems Perform

Spray foam roofing systems are created by applying liquid polyurethane foam directly to the roof surface, where it expands and cures into a seamless, insulated layer. A protective coating is then applied to shield the foam from UV exposure and weathering.

These systems offer several advantages for commercial buildings, including:

  • Seamless waterproofing with minimal penetration points
  • High thermal insulation value
  • Lightweight installation suitable for many existing structures
  • Energy efficiency benefits that can reduce cooling costs

However, spray foam roofs require proper care and periodic maintenance to perform as designed over the long term.

Common Issues With Aging Spray Foam Roofs

While spray foam roofing systems are durable, they are still vulnerable to environmental exposure over time. As foam roofs age, surface erosion and coating wear can leave the underlying foam exposed, increasing the risk of leaks and energy loss.

Common issues include:

  • UV degradation and surface erosion
  • Hail or storm-related impact damage
  • Cracking or thinning of protective coatings
  • Localized moisture intrusion
  • Reduced insulation effectiveness

Early identification of these issues is critical to avoiding more extensive damage.

Spray Foam Roof Repairs & Scarfing

One of the most effective repair methods for aging spray foam roofs is scarfing. Scarfing is a controlled process that involves grinding or shaving down damaged or deteriorated foam to remove compromised material and prepare the surface for new coatings.

The Scarfing Process

During scarfing, our technicians:

  • Identify degraded or damaged foam areas
  • Remove deteriorated foam material precisely
  • Prepare the surface for proper adhesion
  • Apply high-performance polyurethane coatings

This process restores the roof’s protective barrier, improves waterproofing, and extends the life of the existing spray foam roofing system without unnecessary tear-offs.

A worker applies spray foam flat roof restoration on a commercial TPO roof with crew nearby.

Spray Foam Roof Maintenance & Restoration

Routine maintenance and timely restoration are essential for maximizing the lifespan of spray foam roofing systems. Maintenance programs help protect coatings, address minor damage early, and prevent premature foam deterioration.

Depending on roof condition, solutions may include:

  • Recoating to restore UV protection
  • Localized repairs using scarfing techniques
  • Full foam restoration systems
  • Ongoing inspections to monitor performance

Our team evaluates each roof individually to determine the most effective strategy.

Commercial Buildings We Serve

Commercial Flat Roof Company works on spray foam roofing systems across a wide range of commercial and industrial properties, including:

  • Warehouses and distribution centers
  • Manufacturing and industrial facilities
  • Large commercial buildings and complexes

We understand the scale, scheduling, and coordination required for large commercial projects and work to minimize disruption to daily operations.

Schedule a Spray Foam Roofing Evaluation

If your commercial building has a spray foam roof showing signs of wear, surface erosion, or storm damage, professional evaluation is critical. Commercial Flat Roof Company offers expert assessments to determine the best repair, maintenance, or restoration approach for your spray foam roofing system.

Contact us today to schedule a spray foam roofing evaluation and protect your roofing investment with experienced commercial specialists.

SERVING ST. LOUIS, MISSOURI, CHICAGO, ILLINOIS, & SURROUNDING AREAS

A blue and green umbrella reading "CFRC," symbolizing flat roof protection and commercial roof repair.

Commercial Flat Roof Company has been serving the St. Louis and Chicago metropolitan areas for over 30 years with quality flat roof, EPDM rubber roofing, and TPO solutions at affordable prices. Our dedication to your commercial and industrial roofing needs is backed by by our professional team of roofing experts.

Scroll to TopFREE Roof Evaluation